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This KS3 education resource looks at copper mining, extraction and pyroprocessing of sulfide ores. About Copper. ... This is a rare chance to see a mill and flotation building before the roof is built. (Courtesy of Codelco.) ... Conversion of matte to copper blister The liquid matte is oxidised with air to form blister copper in a converter.

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At the smelter, where a new 90t/d furnace was commissioned in late 1999, concentrate is upgraded to produce matte containing approximately 16,000g/t pgms, plus small amounts of rhodium, gold, nickel, copper and silver. Matte is refined to produce filter cake containing 60% pgms, which is shipped to metal refiners in the US and Germany.

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The term matte grade is normally used to refer to the copper content of the matte. The purpose of the matte smelting stage is to eliminate as much of the unwanted iron, sulfur and gangue minerals (such as silica, magnesia, alumina and limestone) as possible, while minimizing the loss of copper.

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This flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copper Extraction Process. Starting from either open-pit or underground mining and using a different relevant treatment method for oxide or sulphide copper mineral (ore). Having a quick look now at how porphyry ores are treated and the metals extracted.

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Copper in the USA: Bright Future Glorious Past Copper Producers. At the beginning of copper's flow through the economy are the mining companies, which process vast quantities of low-grade ore, mostly from open-pit mines in order to produce copper. Approximately two tons of overburden must be removed along with each ton of copper ore.

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Matte - A product of a smelter, containing metal and some sulphur, which must be refined further to obtain pure metal. Metallurgical coal - Coal used to make steel. Metallurgy - The study of extracting metals from their ores. Metamorphic rocks - Rocks which have undergone a change in texture or composition as the result of heat and/or pressure.

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Nickel Ore Processing. Nickel ore mainly consists of copper-nickel sulfide ore and nickel oxide ore, beneficiation and processing of both methods is completely different. Copper-nickel sulfide ore beneficiation methods, the most important is the flotation, magnetic and re-election is usually secondary dressing method.

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"Karabashmed" is one of the oldest copper smelting plants of the South Ural located in the city of Karabash. The main activity of the plant is making blister copper from copper concentrate with a preliminary enrichment of copper-zinc ores and also from recycled copper raw material.

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At the smelter, where a new 90t/d furnace was commissioned in late 1999, concentrate is upgraded to produce matte containing approximately 16,000g/t pgms, plus small amounts of rhodium, gold, nickel, copper and silver. Matte is refined to produce filter cake containing 60% pgms, which is shipped to metal refiners in the US and Germany.

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